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"Breakout Box" for TP755CD




A recent question about a TP's not breaking the dial tone reminded me 
that some of you might want to duplicate a little gizmo I built for my 
own TP to interface it more universally with the phone.  BTW- IMHO, the 
answer to the person's problem with his own TP not breaking the dial tone 
was that he needed to try PULSE DIALING instead of TONE DIALING to see if 
it made a difference.  

Before I start with the description of my own "traveling kit" with 
breakout box for modem connects, let me give a tiny bit of explanation of 
the USA phone wiring convention.

Most wires to telephones have 2 or 4 conductors. It only takes two of 
these to make a modem work, so if there are 4 wires, that means there are 
two POSSIBLE combinations that could work. Think of these as the "inner" 
and "outer" pair.  By convention, these are color coded as RED/GREEN as 
the inner pair and BLACK/YELLOW as the outer pair.  (If you don't believe 
me, put on your glasses and look very closely at the tiny plug at the end 
of a phone cord <grin>>.

I'm not going to get into a "tip and ring," or "battery and AC" 
discussion, but want to let you know that the phone circuit isn't like 
a typical circuit.  Its weird.  

Because of this, and because installers make mistakes, the phone circuit 
in your office, house or motel room may work fine for telephones, but be 
a mess for modems.  In the USA, we have an electronics chain called Radio 
Shack, which sells all kinds of telephone gadgetry, in addition to most 
of the stuff any experimenter would want for any elecrical project

One of the things Radio Shack sell is a phone circuit tester, about $5 
US.  It is a tiny box with a red and green LED on the top and a short 
cord with RJ11 jack on the end.  To work, you merely plug it into a phone 
jack.  If you get a green LED, the "polarity and voltage" are OK.  A red 
LED means that the "polarity" is reversed.  No LED means that the line is 
dead.  There's a problem, though.  In most phone and modem circuits, only 
the inner pair of wires (RED/GREEN) run up to a single-line telephone.  
Should the phone be wired oddly (or wired this way deliberately) you have 
no way of connecting to the OUTER pair of wires and/or reversing the 
"polarity" of the circuit.  That's where my little box comes in handy.

Essentially, my little breakout box does this: I hope my description is 
adequate for any of you who want to build your own to do so.  I may also 
make up a wiring diagram and put it in my FTP site for anyone to 
download, but that'll be later on.

The box has an "IN" and "OUT" RJ11 female connector.  A standard 4-WIRE 
phone cord connects between the "IN" connector and the wall jack of the 
phone system.  The "OUT" connector on the box uses only an "inner" pair 
of RED/GREEN and connects with another cord to the TP755's modem port.

On the side of the box are three switches.  The first switch is a DPDT 
toggle switch.  The incoming four wires connect to the OUTER pairs of 
poles, with RED and BLACK on the "left" side and GREEN and YELLOW on the 
"right" side.  The center pair of poles are wired with RED on the "left" 
side and GREEN on the "right" side.  As you can see, toggling this switch 
causes the CENTER poles to alternate between the incoming RED/GREEN pair 
and the BLACK/YELLOW pair, giving you access to either pair with a flip 
of the switch,

The RED/GREEN leads from the center poles of the first switch pass to a
second switch, which is a DPDT also.  These connect to ONE END of the DPDT
switch: ie the "left and right" poles, and not to the center poles.  A
second pair of "jumper" wires are connected at the same time to these
"left and right" poles and crisscross as they connect to the other poles 
at the opposite end of the same switch.  In otherwords, one end of the 
"left" side of the DPDT switch is RED and the other end (because of the 
crossover) would be GREEN.  The "right" side would be the opposite.  

By doing this, when the second switch is toggled, its center poles would 
be RED/GREEN or GREEN/RED, depending on which end-pair of contacts were 
being made at the time.  In otherwords, the second switch reverses the 
"polarity" of the wires that has been selected by the first switch.

The little tester I bought from Radio Shack "shorts out" the circuit, so 
it cannot be used at the same time that the modem or phone is actually in 
use.  Therefore, it is necessary to connect it to the center pair of 
contacts of the second switch via a momentary pushbutton switch.  Here a 
simple SPST Normally OPEN switch will do fine, since having just one wire 
connected continually means nothing.

Therfore, the tester is glued with epoxy to the side of the little box 
that holds the switches and RJ11 "in" and "out" connectors.  Its RED wire 
is soldered, together with the RED wire running to the RJ11 "out" 
connector to one side of the center pair of the second switch.  Its GREEN 
lead is soldered to one connector of the SPST Normally OPEN pushbutton 
switch and another GREEN wire runs from the other pushbutton connection 
to the other side of the center pair of the second switch.  

Finally, a GREEN wire from that same center pole of the second switch 
runs to the GREEN terminal of the RJ11 "out" connector.  WHEW!

Now in operation, you connect the "in" RJ11 to the telephone cord or to 
the wall.  The "out" is connected to the TP's modem.  However, before 
dialing, you press the momentary button briefly and look to see if you 
get a green LED.  If you do, you have power on whatever pair you're 
connecte to and the polarity is OK.  Toggling switch "one" will cycle 
beteen the inner and outer pair of wires coming in from the wall, should 
you have no LED at all.  If the LED is RED, toggling switch two reverses 
the "polarity," giving you a GREEN LED- and therefore a good connection 
to the modem.

Since many of you all in this maillist are engineers or are in science, I 
hope that I haven't offended you with this little simplistic gizmo. 
However, there are some of us who are from the business community and 
need a LOT of guidance in making little gizmos to make our life easier 
<grin>.  I use my breakout box when traveling and can safely tell you 
that about HALF of the damn hotel rooms I've been in have the "polarity" 
reversed or use, say, an outer pair of conductors instead of an inner pair.



Thomas A. Gauldin       Here's to the land of the longleaf pine,
Raleigh, NC             The summerland where the sun doth shine,
BSRB45A on Prodigy      Where the weak grow strong and the strong grow great,
FAX (919) 676-1404      Here's to Downhome, the Old North State.